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Returns-Based Inventory Growth Control

At A Glance

Comprehensive Analysis

Identified sources of inventory growth by performing large-scale data analysis across work orders and inventory transactions over multiple years and millions of records​

Data Visualization

Developed a data visualization solution to monitoring ongoing sources of growth

Inventory Savings

Achieved potential reduction of $10$20 million a year in unnecessary inventory build-up by enabling a moderate reduction in reordering activity

Challenge

A vertically integrated, investor-owned utility was experiencing substantial long-term inventory accumulation. ScottMadden was engaged to assist in identifying the root causes of the growth and recommend solutions to control future growth.

A vertically integrated, investor-owned utility was experiencing substantial long-term inventory accumulation. ScottMadden was engaged to assist in identifying the root causes of the growth and recommend solutions to control future growth

Process

  • Performed a comprehensive data analysis across work order and inventory transaction data over multiple years  and millions of records to identify the sources of growth​
  • Identified work order process, including material reservation and cancellation practices, as a critical source of  inventory growth with an initial focus on the nuclear generation fleet​
  • Developed statistical models to assign probabilities of work-order cancellation and eventual returns to inventory  to inform spare part reordering activity​
  • Developed a data visualization solution to assist management in monitoring ongoing sources of inventory  growth

Result

  • Potential reduction of $10–$20 million a year in unnecessary inventory accumulation by enabling a moderate reduction in reordering activity

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